SIFCO ASC lined up for FABTECH 2021’s FAB to FINISH Demo
SIFCO ASC will be showcasing its selective electroplating process at this year’s FABTECH 2021 under the show’s FAB to FINISH Production Experience. The live workshop provides attendees with the opportunity to observe parts production, from fabrication through to the finishing process – all on the show floor.
Coordinated by the Chemical Coaters Association International (CCAI), FAB to FINISH will demonstrate a variety of fabrication and finishing techniques. Production processes on show include laser cutting, bending and pre-treatment, powder coating, curing, and finally, the SIFCO Process®, SIFCO ASC’s world leading selective electroplating solution.
Providing a level of portability over rival plating methods, selective electroplating will be especially relevant to attendees looking to either enhance the surface of OEM components, apply permanent repairs, or salvage worn and mis-machined parts. These surface finishing techniques can be done all without the need to transport the part to offsite premises.
Mark Meyer, North America Sales Manager at SIFCO ASC, said: “This year, we wanted to provide FABTECH visitors with a truly comprehensive and memorable experience of what we do at SIFCO ASC. After going through the various workshops, attendees will be able to join us at the final stage of production, where they can watch how we plate copper through selective electroplating. Best of all, they can take the part home as a souvenir!”
Attendees will see first-hand the efficiency of the selective electroplating process and the minimal tools and equipment necessary to conduct on site plating, such as power packs, leads, anodes, solutions, trays, and portable ventilation.
Alongside this, SIFCO ASC’s reps will be attending the event to answer any questions around selective electroplating while also discussing SIFCO ASC’s wider service offering, ranging from the new encapsulated plating method and automation to contract service and essential training for any industry.
The FAB to FINISH Production Experience starts at the laser cutting and bending booths. From there, attendees will be directed to the finishing pavilion where parts will then be cleaned, ready for the attendee to powder coat the component themselves after watching the curing process. Finally, SIFCO ASC will plate the part with copper using selective electroplating.
SIFCO ASC is a Quaker Houghton company, and will be on booth D45762. FABTECH takes place in from 13th-16th September 2021 at McCormick Place, Chicago, US.
For more about SIFCO ASC, please visit www.sifcoasc.com.
SIFCO ASC Introduces New to Market Electroplating Technique – Encapsulated Plating
SIFCO ASC, the global leader of selective electroplating, has brought to market a new plating method named Encapsulated Plating, combining the technology of both selective plating and tank plating.
The new process takes the best of both existing techniques to offer a sustainable way to plate complex, circular or axi-symmetric parts such as deep bores or recessed areas. Offering the same advantages as selective plating, the process minimizes masking, reduces the reliance on immersing an entire part, creates minimal waste and maintains a fast-plating rate.
Using fundamental electrochemical principles and custom tooling that conforms to the geometry of the area that needs to be plated, the part is encapsulated within a sealed fixture and the plating solution is directed through a gap in the tooling, allowing the solution to flow over the component at a high velocity. Due to the nature of the plating method, the new process is suitable across multiple industries, from power generation and industrial, through to electronics and aerospace.
With its unique approach, Encapsulated Plating is more environmentally friendly than other plating methods, offering significant health and safety benefits to operators and employees. Alongside this, the new method offers a level of process control, repeatability and traceability that cannot be achieved using other plating methods, giving the customer reassured service for critical components.
Patrick Kerampran, Engineering Manager – SIFCO ASC France, states: “We’ve identified a need for a solution that’s capable of plating a high volume of complex parts while still requiring the selective electroplating process. Our new solution combines the benefits of both leading plating technologies to meet the demand of the market.”
“By moving to less labor-intensive processes, we can reduce manpower costs while at the same time, offer improved efficiencies for the end-customer – a valued benefit when high volumes of components are in need of plating. With additional benefits ranging from cleaner processes and heightened process control, Encapsulated Plating will allow SIFCO ASC to better serve its customers and continue leading the market in plating technology.”
To learn more about how to best plate non-line of sight areas, SIFCO ASC’s upcoming webinar on Encapsulated Plating will cover the benefits of this unique approach. The webinar takes place on Tuesday, 24th August and attendees can register via the link: https://bit.ly/3hqpHsC.
For additional information about SIFCO ASC’s new plating offering, visit https://www.sifcoasc.com/explore-encapsulated-plating to download the whitepaper.
SIFCO ASC Shelf Life Revised to 4 Years
SIFCO ASC is revising its recommended shelf life to four years for most SIFCO Process® solutions produced beginning June 1, 2021. The recommended shelf life will be written on all solution labels in the bottom left corner taking place of the expiration date. Exceptions to this recommendation are noted on individual solution Technical Data Sheets contained the SIFCO Process® instruction manual. Please note that the 2021 edition of the manual is currently under review and will be released soon; the referenced change to recommended shelf life will be included in the new edition.
Shelf life is defined as the length of time a SIFCO Process® solution should remain inside the published specification limits, provided the product has remained in the original sealed, unopened container under proper storage conditions throughout the time period.
This recommendation has been implemented to align with the current shelf life of the raw chemicals used to manufacture our solutions, meet IATA and ADR shipping regulations for plastic containers, and to align with the Good Chemical Practices for the chemical industry.
Please continue to use your current solutions on hand. If you have any questions or concerns regarding this change, please do not hesitate to contact us.
We appreciate your continued business and support of SIFCO ASC.
SIFCO ASC Receives ISO 14001:2015 Certification for Environmental Management
Cleveland, OH, December 17, 2020 – SIFCO ASC, the global leaders of selective electroplating, has recently been awarded its ISO 14001:2015 certificate, demonstrating its commitment to environmental sustainability.
An internationally recognized standard, ISO 14001:2015 addresses various aspects of environmental management and recognizes companies that identify and control their environmental effect across a variety of areas. SIFCO ASC completed its Phase 1 Audit with Smither’s Quality Management, showcasing how it follows the standard’s framework, which encompasses the products’ entire lifecycle, rather than just its production.
SIFCO ASC met the strict criteria of the standard by taking measures to reduce energy consumption at its US Headquarters in Cleveland, Ohio. Savings have been generated by reductions in electrical usage by switching to LED lights, reducing the amount of hazardous waste produced, actively monitoring bottle usage, as well the amount of paper used throughout the office.
Darrin Radatz, Environmental Health and Safety Manager for SIFCO ASC said, “Voluntarily maintaining a Quality and Environmental Management System to ISO standards helps us understand how we can minimize our impact the environment, comply with government regulations, continuously improve and crucially, be as sustainable as possible.
“An audit conducted 18 months ago of our environmental management system revealed that we had already made several positive changes, such as using low energy LED lighting, reducing compressed air use, recycling plastic and cardboard, reusing packaging, and ensuring that all electrical equipment is turned off when it is not being utilized. Since that audit, we have made additional changes to the way we operate, which has led to SIFCO ASC being awarded the ISO 14001:2015 standard for environmental management.”
A Quaker Houghton company, SIFCO ASC provides practical, cost-effective selective electroplating solutions to improve part performance and reduce manufacturing costs through corrosion protection, increased wear resistance, increased hardness, improved conductivity, anti-galling and more. Working in sectors such as aerospace, oil and gas, power generation, general industry and marine to name a few, SIFCO ASC’s contract services, chemical solutions and equipment has been utilized for over 50 years on both OEM components and on parts requiring refurbishment.
“We are thrilled to be recognized for our efforts and it is testament to our commitment to improving the efficiency of our operations and the wider focus on our environmental credentials,” said Radatz. “As part of our continuous improvement program and dedication to environmental management, our aim is to further reduce our energy consumption, plastic use, and hazardous waste generated from our chemical processes.”
For more about SIFCO ASC, please visit www.sifcoasc.com.
SIFCO ASC increases throughput and shortens lead-time for Polamer with in-house selective plating process
Following working with SIFCO ASC on a plating application for an engine component for many years, the company harnessed the expertise of SIFCO ASC’s engineers to bring the process in-house. The move helps Polamer to increase throughput, save costs and ensure complete ownership of the quality management process.
Selective plating in the aerospace industry
Aerospace components need to be able to withstand friction, high temperatures and corrosive environments while continuing to operate at optimum levels. Performance and reliability of components are paramount, while stringent regulations and market competition mean that manufacturers need to find innovative solutions to fulfil requirements.
Selective plating offers a method of electroplating localized areas without the use of an immersion tank. When compared with traditional tank plating methods, the process uses a lower volume of chemicals, offering a reduced environmental impact at a lower cost. Deposits have excellent adhesion and can be plated at rates that are 30 to 60 times faster than conventional tank plating.
Custom plating workstation
“In order to increase throughput, shorten lead-times and meet increased demand, we worked with the team at Polamer Precision to specify and install a custom workstation, enabling them to incorporate the process into their own production line.”
The workstation itself is constructed of heavy-duty, chemical resistant polypropylene and is designed with operator comfort and ease of use in mind. The work surface is designed to accommodate auxiliary equipment, including the AeroNikl® Flow System which is used for this particular application.
The in-house facility also features tooling and mounting fixtures, including programmable control software for the power pack which has been designed to identify and reduce special cause variation and reduce re-work.
Programmable control software and Process Control Tracking
The programmable control software allows Polamer to monitor and control the process in two ways. First, it gives them the ability to passively monitor the process by manually adjusting the volts, amps and ampere hours. For tighter process control, the software also facilitates active programming of all steps, mitigating the likelihood of operator error.
In bath plating control processes, similar types of process control tracking software packages are often limited to monitoring per batch of parts. What is unique about SIFCO ASC’s process control tracking is that unlike bath plating, it monitors plating parameters per plating surface.
Accordingly, not only can Polamer collect process control data on a part-by-part basis, they can further collect specific information on the surfaces on individual parts. Achieving this more granular level of data collection allows Polamer Precision to continually implement incremental improvements to its quality management program (QMP).
The benefits of bringing the process in-house
Derek Waszczuk, VP of Operations at Polamer Precision, explains: “By bringing our plating operation in-house, we’ve been able to double our output and reduce lead time by eliminating the need to ship products to an outside supplier.
“Strict quality control is a key facet of our operations. The system gives us complete ownership of the manufacturing and quality control process, from raw material through to delivery, allowing us to better serve our customers.”
For more about SIFCO ASC and its solutions, please visit www.sifcoasc.com.
SIFCO ASC Operating to Support Key Industries Tackle COVID-19
SIFCO ASC, the world’s leading selective electroplating specialist, are staying operational to support key industries with their vital maintenance, repair and overhaul (MRO) projects.
The steadily increasing impact of the COVID-19 virus is creating an unprecedented situation across the world. To help tackle the pandemic and keep crucial sectors like power generation, oil and gas, aerospace, military and marine on-line, SIFCO ASC’s sites remain open under social distancing guidelines.
SIFCO ASC’s teams around the world are closely monitoring the situation and following governmental advice on medical, social, and commercial matters to best protect all those that they work with. Only key maintenance engineers and selective plating technicians are on-site at SIFCO ASC’s locations in the US, UK, France and Sweden, while all non-critical office staff are working remotely.
Chic Allen, General Manager at SIFCO ASC, said “We know that the COVID-19 situation is causing a lot of uncertainty for people and businesses across the world. At this time, we want to make sure that we can ease this anxiety and provide the support where needed.
“By remaining operational, we are still able to take on repair projects at our sites, and we are shipping our solutions to trades across the world so that crucial repairs can be done. For industries like power generation, this is critical, as otherwise generators risk unexpected failures if not maintained, which can then go on to affect electricity supplies.”
SIFCO ASC ships its solutions and repair kits globally, including the Americas, Africa, EMEA and Asia-Pacific regions. Bespoke customer electroplating solutions are still being fulfilled, while the company is working with its logistics partners to maintain its standard three-day turnaround where feasible.
Operating from seven sites across the world, customers can access SIFCO ASC’s dedicated support and research and development teams at:
- Norfolk, Virginia, US
- Houston, Texas, US
- Cleveland, Ohio, US
- East Windsor, Connecticut, US
- Bromsgrove, West Midlands, UK
- Saint-Thibault-des-Vignes, Seine-et-Marne, France
- Rättvik, Sweden
“This is a rapidly evolving incident, so we are all working incredibly hard to react to it and ensure we can lessen the impact wherever possible. All our sales staff and quality management team are still contactable for customers with individual enquiries,” said Allen.
“We also know that economies have been hit hard, so by being able to repair and salvage machinery where possible, we hope we can help reduce capital outlay and lower costs in these extraordinary times.”
For more information and to contact SIFCO ASC, please email firstname.lastname@example.org.
All SIFCO ASC locations are currently open and staffed to support our customers in this challenging time.
We are following all guidance provided by national, state and local governments and working closely with our suppliers and customers to mitigate business interruption wherever possible.
We have plans in place to respond to this rapidly developing situation and will update our website to reflect any changes to this guidance.
Quaker Houghton Acquires Operating Divisions of Norman Hay plc
Quaker Houghton (NYSE: KWR) has closed its previously announced acquisition of the operating divisions of Norman Hay plc, a private UK company that provides specialty chemicals, operating equipment, and services to industrial end markets, for a purchase price of 80 million GBP (~$98 million at today’s rates), subject to post-closing adjustments. Prior to close, Quaker Houghton received German regulatory approval as required.
The Company continues to expect the acquired divisions to have 2019 revenues of ~63 million GBP (~$77 million at today’s rates) and adjusted EBITDA of ~11.3 million GBP (~$13.9 million at today’s rates). The purchase price represents a multiple of ~7.1x of the divisions’ projected 2019 adjusted EBITDA.
Michael F. Barry, Chairman, Chief Executive Officer and President of Quaker Houghton, said, “We are very excited to close the acquisition of the operating divisions of Norman Hay plc and believe that this acquisition adds new technologies with good growth characteristics in attractive core market segments with high barriers to entry such as die casting, automotive OEM and aerospace. We also believe it provides a strategic opportunity to take advantage of external market trends such as the light-weighting of vehicles and 3D printing where we have the opportunity to leverage our global footprint and complementary geographic strengths. In addition, Norman Hay’s engineering expertise, which includes robotics applications, strengthens the existing equipment solutions platform inside Quaker Houghton and further positions the company for Industry 4.0.”
Norman Hay plc was established in 1946 as a decorative electroplating business and has evolved into a global specialty chemicals sealant, surface coatings and engineering group. The company is headquartered at its modern, state of the art production facility in Coventry, England. The company has approximately 400 employees with production and R&D facilities across Europe and the United States. For additional information regarding the Norman Hay operating divisions, please visit:
- Ultraseal (https://www.ultraseal-impregnation.com)
- SIFCO ASC (https://www.sifcoasc.com)
- Surface Technology (http://www.surfacetechnology.co.uk)
- Norman Hay Engineering (http://www.nhe.uk.com)
The information included in this public release references certain non-GAAP (unaudited) financial measures. The Company presents EBITDA, which is calculated as net income attributable to the Company before depreciation and amortization, interest expense, net, and taxes on income before equity in net income of associated companies. The Company also presents adjusted EBITDA, which is calculated as EBITDA plus or minus certain items that are not indicative of future operating performance or not considered core to the Company’s operations. The non-GAAP figures of Norman Hay plc’s adjusted EBITDA referenced in this release were calculated in accordance with the Company’s methodologies. The Company believes the non-GAAP financial measures provide meaningful supplemental information as they enhances a reader’s understanding of the financial performance of the Company and the acquisition, are more indicative of future operating performance of the Company, and facilitate a better comparison among fiscal periods, as the non-GAAP financial measures exclude items that are not indicative of future operating performance or not considered core to the Company’s or the acquisition’s operations. Non-GAAP results are presented for supplemental informational purposes only and should not be considered a substitute for the financial information presented in accordance with GAAP.
This press release contains “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. These statements can be identified by the fact that they do not relate strictly to historical or current facts. We have based these forward-looking statements on our current expectations about future events. These forward-looking statements include statements with respect to our beliefs, plans, objectives, goals, expectations, anticipations, intentions, financial condition, results of operations, future performance, and business, including but not limited to statements relating to the contemplated acquisition described above, our current and future results and plans, and statements that include the words “may,” “could,” “should,” “would,” “believe,” “expect,” “anticipate,” “estimate,” “intend,” “plan” or similar expressions. These forward-looking statements are subject to certain risks and uncertainties that could cause actual results to differ materially from those projected in such statements. A major risk is that demand for the Company’s products and services is largely derived from the demand for its customers’ products, which subjects the Company to uncertainties related to downturns in a customer’s business and unanticipated customer production shutdowns. Other major risks and uncertainties include, but are not limited to, significant increases in raw material costs, customer financial stability, worldwide economic and political conditions, foreign currency fluctuations, significant changes in applicable tax rates and regulations, future terrorist attacks and other acts of violence. Furthermore, the Company is subject to the same business cycles as those experienced by steel, automobile, aircraft, appliance, and durable goods manufacturers. Our forward-looking statements are subject to risks, uncertainties and assumptions about the Company and its operations that are subject to change based on various important factors, some of which are beyond our control. These risks, uncertainties, and possible inaccurate assumptions relevant to the Company’s business could cause its actual results to differ materially from expected and historical results.
Other factors, including those related to the acquisition described above, could also adversely affect us including, but not limited to:
- potential adverse effects on the Company’s business, properties or operations caused by the implementation of the acquisition;
- the company’s ability to promptly, efficiently and effectively integrate the acquired business’ operations with those of the Company;
- risks related to disruption of management time from ongoing business operations due to the acquisition; and
- the outcome of any legal proceedings that may be instituted against the companies following announcement of the acquisition and transactions contemplated in the related purchase agreement.
Therefore, we caution you not to place undue reliance on our forward-looking statements. For more information regarding these risks and uncertainties as well as certain additional risks that we face, you should refer to the Risk Factors detailed in Item 1A of our Form 10-K for the year ended December 31, 2018, as amended, and in our quarterly and other reports filed from time to time with the SEC. We do not intend to, and we disclaim any duty or obligation to, update or revise any forward-looking statements to reflect new information or future events or for any other reason. This discussion is provided as permitted by the Private Securities Litigation Reform Act of 1995.
About Quaker Houghton
Quaker Houghton (NYSE: KWR) is the global leader in industrial process fluids. With a robust presence around the world, including operations in over 25 countries, our customers include thousands of the world’s most advanced and specialized steel, aluminum, automotive, aerospace, offshore, can, mining, and metalworking companies. Our high-performing, innovative and sustainable solutions are backed by best-in-class technology, deep process knowledge and customized services. With 4,000 employees, including chemists, engineers and industry experts, we partner with our customers to improve their operations so they can run even more efficiently, even more effectively, whatever comes next. Quaker Houghton is headquartered in Conshohocken, Pennsylvania, located near Philadelphia in the United States. Quaker Houghton will host an Investor Day on Wednesday, December 11, 2019 in New York City at the New York Stock Exchange. Visit quakerhoughton.com to learn more.